Rethinking ‘Made in America’ Minerals

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As Washington intensifies its push to reduce reliance on foreign critical minerals, new research from Resources for the Future (RFF) challenges the viability of a fully domestic supply chain. The report, Resource Nationalism and the Resilience of Critical Mineral Supply Chains finds that U.S. resources of lithium, cobalt, and nickel fall far short of projected demand through 2050, even under conservative EV adoption scenarios.

Critical minerals are foundational to energy storage, clean manufacturing, and defense systems. Yet according to the U.S. Geological Survey (USGS), domestic output in 2024 represented just 2% of global lithium, 0.22% of nickel, and 0.10% of cobalt. Lead times for new mines can exceed two decades, making rapid onshoring economically and technically infeasible.

“Even if additional resources are discovered, the national interest in resilient mineral supply chains is best served by cultivating trade contracts with friendly and reliable countries,” the report concludes.

Domestic Mineral Resources and 2050 Cumulative EV Battery Mineral Demand
Domestic Mineral Resources and 2050 Cumulative EV Battery Mineral Demand
For data on the mineral deposits, Karl et al. (2019) for lithium; Burger et al. (2018) for cobalt; and Hammarstrom et al. (2024) with secondary data cleaning and analysis for nickel. For economic reserves, USGS (2025b). For stylized EV forecasts, Cox Automotive (2025), BEA (2025), and EIA (2025) for vehicle sales; and Shen et al. (2024), Li et al. (2024), Kresse et al. (2025), and Topsoe (n.d.) for vehicle mineral content.

The Limits of Resource Nationalism

The United States has increasingly relied on tariffs, executive orders, and defense-led partnerships to secure domestic production. Recent federal actions include a 160% tariff on Chinese graphite and multibillion-dollar initiatives to expand rare-earth magnet production with MP Materials.

But the RFF analysis warns that this resource nationalist approach carries diminishing returns. China currently processes over 60% of global cobalt, lithium, and manganese, maintaining a cost advantage built on decades of industrial policy. Attempts to replicate that model domestically would require an estimated $70 billion or more in capital spending for refining infrastructure alone—without solving the deeper problem of geological scarcity.

Cooperation Over Isolation

Instead of full autarky, RFF calls for “structured international cooperation with selective domestic expansion.” The framework emphasizes long-term partnerships with mineral-rich, politically stable allies through mechanisms like the Minerals Security Partnership (MSP) and the U.S.–EU Metals Alliance.

These alliances could distribute the cost of refining and processing capacity while establishing shared environmental and transparency standards. Japan’s rare-earth diversification strategy offers a clear precedent—reducing Chinese dependency from 90% to 60% within a decade through targeted bilateral deals and recycling programs.

Such models demonstrate that supply chain resilience depends on trust and transparency, not territorial control.

Economic Realities of Onshoring

Building refining capacity for nickel, cobalt, and lithium within U.S. borders would be an immense undertaking. RFF estimates that:

  • Nickel: Meeting peak EV demand could require $30–40 billion for new hydrometallurgical refineries.
  • Cobalt: Even one 50,000-ton-per-year facility could cost $4–5 billion.
  • Lithium: Scaling production to meet high-adoption scenarios may require $10–25 billion in new plants.

Even with those investments, U.S. facilities would struggle to match Chinese economies of scale or the integrated logistics that make Chinese refining globally dominant. Without coordinated subsidies or unified pricing agreements among allied economies, American producers would face steep cost disadvantages.

Resilience as a Shared Strategy

The report reframes resilience as an international enterprise, not a nationalist one. A secure mineral ecosystem requires cross-border integration, diversified processing networks, and transparent trade rules that prevent market manipulation.

This collaborative approach also aligns with the decarbonization and circular-economy priorities embedded in earlier U.S. energy policy frameworks, such as the Inflation Reduction Act’s demand-side incentives. RFF cautions that pivoting toward isolationist strategies—centered on tariffs and deregulation—may undercut both market stability and sustainability goals.

The Takeaway

Resource nationalism may sound like self-reliance, but in practice, it can mean vulnerability. For minerals vital to EV batteries, semiconductors, and renewable infrastructure, no single nation can achieve security alone.

RFF’s findings suggest that the United States should pair selective domestic investment with robust international cooperation, ensuring that the energy transition is supported by resilient, transparent, and environmentally responsible mineral supply chains.

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