How Automation and Innovation are Transforming Wastewater Treatment

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Manufacturers are under increasing pressure to improve efficiency while meeting sustainability goals. Wastewater treatment, a critical but often costly part of production, is an area where new technology is making a measurable impact.

Australian industrial innovator Products for Industry (PFi) has developed a pure titanium cross-flow membrane solution, a significant upgrade over traditional ceramic or plastic membranes. This technology improves uptime, simplifies maintenance, and enhances environmental performance—all while lowering operational costs.

Automation Drives Efficiency

To ensure scalability and ease of integration, PFi partnered with Rockwell Automation, incorporating the CompactLogix™ control system and PanelView Plus™ graphic terminal. The result is a streamlined, repeatable solution that industrial manufacturers can adopt with minimal disruption.

Pilot testing at a New Zealand wastewater plant demonstrated:

  • Higher flow and flux rates – Improving processing speed and throughput.
  • Faster clean-in-place (CIP) cycles – Reducing downtime and maintenance.
  • Lower long-term operating costs – Less fouling and extended equipment lifespan.

Titanium: A More Sustainable Choice

Unlike plastic or ceramic membranes, which degrade over time, titanium membranes are 100% recyclable and can last 20+ years in service. This makes them a strong fit for companies looking to meet ESG and circular economy goals. Additional benefits include:

  • Stronger and lighter than steel – Higher durability with lower material weight.
  • Non-corrosive and resistant to fouling – Reducing system failures and maintenance costs.
  • Lower energy consumption – More efficient filtration means lower operational energy use.

Scaling for Industry Adoption

A leading Australian beverage company is now using PFi’s titanium membrane technology to separate solids from liquids at various stages of its wastewater process. With successful testing and deployment, PFi is preparing to scale its operations, targeting the spirits industry, where the system can replace paper membranes, reducing waste and improving efficiency.

“This solution is game-changing for the food and beverage industry, particularly beverages and spirits, because titanium allows for a lower footprint, and longer times between Clean In Place (CIP), thereby reducing downtime,” said PFi managing director, Gavin Dunwoodie.

Environment + Energy Leader