3D Scanning Tech Speeds Up Industrial Leak Repairs

As the oil and gas industry works toward 2025 emissions targets, operational disparities are becoming clear. Some companies are ahead of the curve, while others are grappling with emissions tied to aging assets and infrastructure challenges. In this context, Colt Group has adopted 3D scanning technology to modernize how pipeline leaks are managed—reducing downtime and improving safety.

Historically, emergency repairs involved manual measurements and rough sketches, often delaying response and introducing risk. Colt now uses Artec Leo wireless 3D scanners to digitally capture pipe geometries in under 20 minutes. The field data is sent straight to the engineering team, enabling faster turnaround for custom repair solutions.

According to Colt’s IT Director Wally Whitley, this digitized approach has increased repair speed by up to 18 times compared to legacy methods. Faster data flow between teams means leaks can be sealed more quickly, helping clients reduce product loss and avoid prolonged operational disruptions.

Digital Tools Support Safer, More Sustainable Operations

The switch to 3D scanning also has safety and environmental benefits. Shorter on-site exposure means engineers spend less time in hazardous areas. The streamlined process maintains repair standards while prioritizing worker safety.

Colt leverages Artec Studio's Autopilot mode to generate precise 3D models with limited training. This reduces rework and supports consistent quality across projects. The tech is used to scan tens of thousands of components annually—giving Colt the ability to scale its services without increasing headcount.

For clients under regulatory and environmental scrutiny, the faster and more accurate repair process offers a tangible path to emissions reduction. Colt’s digitally driven repair model provides a way to meet compliance goals without compromising operational continuity.